Pop rivets on mast
Another rookie question. Hobie 16
I’m replacing my mast step that I broke as a rookie. When I ordered the replacement part, I also purchased a new 3 hole mast tang and a jib halyard pulley located near the bottom of the mast. The wheel was worn badly. The mast tang I have is a single hole which is very busy looking even with only one set of trapeze wires. I thought this would be a good time to replace these items at the same time. The mast plate “Kit” came with pop rivets. I think these are steel because it has some magnetic to it and is shiney. These pop rivets are 3/16” x ½”. My question is, when replacing the mast tang and jib halyard pulley, what type of pop rivets should I use? Should I find some like the mast plate ones I got? I’m thinking aluminum rivets would not be strong enough. I do have access to air and hand rivet guns but need to know what rivets are best for what I’m doing. Your advice, please. Thank you.


To decipher the chart in Ron's link (from the Hobie Catalog)....
8010020 RIVET 1/8 X 5/16, BRASS
8010051 RIVET 4-8 CSK ALUM
8010071 RIVET 3/16x 5/16 ALUM
8010121 RIVET POP 3/16x5/8 PH-SS
8010131 RIVET POP 3/16x3/8 PH-SS
8010151 RIVET, MASTHEAD SHEAVE SINGLE
8010171 RIVET 3/16 x 5/8 CSK ALUM
8010181 RIVET POP 3/16x1/4 PH
8010201 RIVET 3/16 X 3/8" CSK
8010261 RIVET 3/16 x 3/16 SS
8011101 RIVET SEMI 3/16 x 9/16 ALUM
8011231 RIVET POP 3/16x1/2 PH
8011251 RIVET 3/16 x 1-1/8 PH-AL
8011281 RIVET 1/4 X 1 RH SOLID-302 SS
8011291 RIVET CAP
The 3/16 x 1/2 stainless ones would work for the tang and cheek block, too.....they're just a little longer (and probably pricier) than the application actually requires. I try to keep a handful of them in my box of spares...they fit a lot of places on most cats.
Edited by rattlenhum on Oct 31, 2014 - 12:14 PM.
Jerome Vaughan
Hobie 16
Clinton, Mississippi


Remember to dip the rivets in some sort of barrier coat before you pull them, especially if you are in salt water. It will prevent galvanic corrosion.
Here is a recent thread on the same topic.
http://www.thebeachcats.com/index.php?module=forums&func=viewtopic&topic=15291
Don't forget to seal the mast rivets, to prevent water getting inside.
Edited by Edchris177 on Oct 31, 2014 - 05:41 PM.
E C Hilliard
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